Origins of the Flat Cap
History
The flat cap, also known as a newsboy cap or a driver cap, has a long history and its exact origins are difficult to pinpoint. However, it is believed to have first appeared in the late 19th century in England - Great Britain. It was initially worn by working-class men and became popular among various social classes in the early 20th century. The flat cap has since become a timeless fashion accessory that continues to be worn by people around the world.
Market
The global winter hats market size was valued at USD 25.7 billion in 2021 and is expected to expand at an annual growth rate of 4.0% from 2022 to 2030. Increasing awareness about fashion trends globally, changes in the worldwide climate, are primary driving factor for the increasing of demand for winter hats over the years. Factors such as increased spending on apparel, and adoption of the online distribution channel are accelerating the demand for winter hats globally.
Our experience
We at Gr8 Hats have been selling hats and caps online for 14 years.
We have found that whereas flat caps used to sell strongly all year around, they seem these days to be more seasonal, selling better in the autumn / winter than they do in the spring (fall) / summer.
The reason for this can probably only be put down to the changing habits of the younger generations, and the fact that they spend more time online, rather than outdoors, as previous generations did.
Manufacturing process
Flat caps, also known as newsboy caps, are typically constructed using several steps. Here is a general overview of the construction process:
1. Pattern Making: A pattern is created based on the desired size and shape of the flat cap. This pattern serves as a template for cutting the fabric.
2. Fabric Selection: The fabric for the cap is chosen, often a durable material like wool, tweed, or cotton. The fabric is typically cut into several panels, including the crown, brim, and lining.
3. Crown Assembly: The crown of the cap is formed by stitching together the panels, usually with a sewing machine. The number and shape of the panels can vary depending on the design.
4. Brim Creation: The brim is typically made from a stiff material like buckram or plastic. The brim is cut into the desired shape and size, and then attached to the crown using stitching or adhesive.
5. Lining and Sweatband: A lining fabric is added to the inside of the cap for comfort and to hide the construction seams. A sweatband, often made of a soft material like cotton, is also added to absorb moisture.
6. Finishing Touches: The cap is usually finished with details such as decorative stitching, buttons, or a small brim snap to hold the cap in place.
It's important to note that the specific construction process may vary depending on the manufacturer, materials used, and the desired style of the flat cap.
Visit our site to see our collection of trendy flat caps here.
